Welcome to

KENWALT DIE CASTING COMPANY

_Since
1967

_{Aluminum and
Zinc Die Castings}

1-800-KENWALT

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PROTOTYPE CASTING

Why Prototype Casting?

Prototype Casting is a rapid protyping process commonly used to simulate die casting and diecastings through the production of Aluminum Die Casting Prototypes and Zinc Die Casting Prototypes.
Prototype castings can be produced fast to meet project deadlines, sometimes in as few as 7 days.
Prototype castings can be tested for fit, form and function so design flaws can be eliminated before die casting production begins.
Prototype castings can be used until die cast parts are in production so your customers can have finished parts in their hands.
Prototype aluminum die castings and prototype zinc die castings simulate the mechanical properties and characteristics of die castings such as die cast quality, finish and details.
Prototype casting processes and techniques such as Rubber Plaster Mold (RPM) enable detailed aluminum prototypes and zinc prototypes to be produced.

Patterns Using 3D CAD Data

Prototype castings are produced from a physical model or pattern using 3D CAD data enabling the production of high tolerance prototype parts.

Pattern Design And Engineering

Expert pattern design and engineering results in high quality close tolerance prototype castings.

Prototype Castings

Molten aluminum or zinc is poured into a pattern and when cooled the pattern is broken open to extract the part.

Rapid Prototyping Stereolithography (SLA)

Stereolithography (SLA) parts are produced by laser curing of an epoxy resin based photopolymer.

prototype casting

Rapid Prototyping Selective Laser Sintering (SLS)

SLS is a cost effective solution for durable and functional black or natural-colored prototype parts with end-use performance properties, although cosmetic surfaces are not as smooth and edges not as sharp.

prototype parts

3 REASONS WHY KENWALT

Should Be Your Die Cast Parts Supplier

1. Smart Part Engineering - Better Part Designs...Innovative Tooling Designs...Engineered for Cost Effective Manufacturing to Maximize Performance and Casting Quality while Minimizing the need for Secondary Operations! Take advantage of our Engineering Design Review Process to Optimize your New and Existing Parts...at NO COST to You!

2. Lower Tooling Costs - KenWalt's 'Insert Only' Tooling Strategy reduces Die Casting Molds Costs, Permits Quicker Die Set-ups, Increased Efficiency, Lower Part Costs...and an Overall COST SAVINGS opportunity for you!

3. Lower Part Costs - We utilize Advanced Die Casting Production Technologies such as Automatic Die Cast Machines, Automatic Ladlers, Robotic Die Sprayers and Vacuum Die Casting to Maximize Casting Integrity and Reduce Part Costs...New State-of-the-Art Technologies to insure you Stay Ahead of Your Competition!

We Accept ALL Electronic Drawing Formats

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ISO 9001:2008 CERTIFICATION

ABOUT DIE CASTING ALLOYS

MAP TO
KENWALT DIE CASTING COMPANY

Links:

North American Die Casting Association - CORPORATE MEMBERS
KenWalt Die Casting

DNV Certification, Inc. - ISO 9001:2008 CERTIFICATION

KenWalt Die Casting Company

DIE CAST JOBS:

Die Cast Design/Estimator

Die Cast Lead

Die Cast Set-up

Die Cast Operators

If you have the skills and dedication to be part of our team then complete an application and fax, mail or email it to jobs@kenwalt.com

Download Employment Application Here

Diecasters Ask KenWalt for Help!

Here's just one example of what another diecaster had to say about us:

" Thank you so much for the sample parts
..We hope the anodizing outcome will help our customer."

(One month later) "Just to let you know that the parts anodized beautifully.
They (our customer) were happy with the results and we were awarded the contract.
I hope we are in a position to be as helpful as you folks were in getting this job. It's nice to know there are a few of us who work together left out there."

D.S.

"For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."

F.G.

"Please thank all of your people for their efforts. The completed product delivered to us is beautiful. We foresee many more orders!"

D.U.

"We are very grateful for the informative discussion and tour of your die casting facility. We were genuinely impressed with your helpful attitude, knowledge of business and ability to explain the casting process. Now we feel confident that our companies are in good hands!"

A.E.

"Enclosed is a VCR tape we made of your casting in our x-ray machine. Porosity shows in these as white specs. As you can see from the tape, we couldn't find any in your product, so we have a winner here."

D.

KenWalt Die Casting Supplies High Quality Low Cost Castings to China!

Made by KenWalt in USA and shipped to China!

Another example of how KenWalt Die Casting Company's knowledge, professionalism and experience produces savings and success for our customers in the USA and Overseas!

Click below for more about:

Hidden Costs of Offshore Sourcing Die Castings

KENWALT DIE CASTING COMPANY

Since 1967

Aluminum and Zinc Die Castings

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Rapid Prototyping Stereolithography (SLA)

Rapid Prototyping Selective Laser Sintering (SLS)

_Since
1967

_{Aluminum and
Zinc Die Castings}