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Welcome to

KENWALT DIE CASTING COMPANY

Since 1968

 

Aluminum Die Casting          Zinc Die Casting


1-800-KENWALT

KenWalt Die Casting Company is an American Manufacturer and job shop foundry in the USA specializing in producing high quality Aluminum Alloy Die Casting and Zinc Alloy Die-Casting using a unique Vacuum Die Casting Process. The die casting process is commonly known by words or phrases such as Aluminum Die Casting, Zinc Die Casting, Aluminium, Zinc, Casting, Castings, Manufacturers, Zink, Foundry, Alloys, Diecast, Casting Process, Foundries, Zinc Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, Aluminum Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Zinc Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc and Die Cast Parts.

american die casting companies    iso die casting companies   itar die casting companies

die casting company Need help with your product design or concept?
die casting companies Do you know about the benefits of die casting?
aluminum die casting company Are you unhappy with your current die cast supplier?



Let KenWalt manage your manufacturing

- so you can focus on growing your business!




MADE IN USA or OFFSHORE

Which Really Costs Less?

 

For many years manufacturing in the U.S. was perceived as too costly, leading to an increase in companies moving their production offshore.

Today, hidden risks and costs such as rising labor costs, unexpected supply chain disruptions, intellectual property theft, product liability risks and poor quality have prompted a growing number of U.S. companies bring their manufacturing back to the USA.

  

Hidden Costs and Risks of Offshore Suppliers

 

 american die casting company Market Share Risk

Your product details, including your own tooling, can be used to make and sell your products without your knowledge. One of our customers had discovered parts made from their tooling being sold in stores in China.

 

die casting company Low Quality Product Liability Risks

The use of uncertified aluminum and zinc die cast alloys, along with inferior knowledge of proper die casting design for the die casting process, by offshore die casting companies often contributes to low quality products that can lead to a high risk of product failures and increased liability for your company.

 

die casting companies Intellectual Property and Technology Theft Risk

It's dangerous to reveal your intellectual property and technology secrets to an offshore supplier. Your secret technology can be stolen, shared with your competitors or used to create a competitor and steal your customers.

 

american die casting companies Miscommunication Costs

There are hidden costs due to miscommunications in the barriers of language, culture and distance that result in loss of time and money such as improper die design changes, repairing tooling errors, delays, late deliveries, etc.

aluminum die casting company Overseas Shipping/Freight Costs

Overseas shipping costs such as tariffs and port fees are additional costs included in your costs when dealing with overseas die cast suppliers.

zinc die casting company Inferior Die Cast Tooling Steel

Low cost die cast dies made with inferior and uncertified die steel results in premature die failures and frequent new die cast tooling costs. Perhaps the reason for no guarantees of tooling life.

casting companies Long Lead Times and Delays

Long lead times and delays by overseas die cast suppliers are common. And changing or cancelling your order may not be possible.

aluminum zinc die casting companies Pay Now - Get Products Later - Regardless of Quality
Advance payment requirements are common. Pay now and wait to receive your parts. What if the castings are bad quality or the wrong quantity? That's too bad. Bad luck. They're yours now.

 

Bringing Manufacturing Back to the U.S.A.

  

          The cost saving benefits of die casting in the USA include:

           us die casting company
 Quicker time to market for new products

           us die casting companies
 Faster response time to deliver products

           alum
 Higher product quality

           zinc
 Quick and direct communications with the die cast supplier

           aluminum
 Reduced intellectual property, copyright, trademark infringement risks
              including counterfeit products


          
zinc die casting Better collaboration between Engineering and manufacturing operations

           diecasting company
 Reduced inventory costs

           diecasting companies
 Lower operating costs

           casting foundries Lower shipping costs

           die cast company
 No international travel costs

 

Watch this Made in America news story: Click Here

 

  

KenWalt Die Casting Company

8719 Bradley Ave

Sun Valley, CA 91352 USA

www.kenwalt.com

 

An American Die Casting Company

Quality Aluminum and Zinc Die Castings

100% Made in USA!

 


Hidden Risks of Overseas Sourcing

It's important for companies to consider in their company's sourcing strategyand decisions the known and hidden risks of moving production overseas:

die cast companies Will the offshore supplier be a 'true business partner'?

die casting process Communicate quickly and directly to handle your needs?

die casting machine Will your intellectual property and new products be safe?

die casting alloy Are you risking market share with an unknown supplier?

die casting alloys Do they share your company’s commitment to ethical business standards, legal compliance, intellectual property rights protections and anti-corruption?

die casting specifications Do they have the financial strength and stability to meet your current and future requirements?

die casting tolerances Do they have sufficient managerial talent, skilled labor and systems to meet the needs of your company and your customers?

die casting tooling Will they be able to grow with your company to meet the needs of your company and your customers?

die cast alloy specifications Can they ensure and document material content and parts meet contractual standards (e.g., aluminum alloy specifications, precision tolerances, quality specifications, etc.)?

casting alloy Will they be able to grow with your company and meet green manufacturing and sustainability requirements?

 

Risk analysis should also include:

casting alloys Natural Disasters Risk: An evaluation of the foreign country and locationof the supplier for potential natural disasters such as earthquakes, tsunami's, volcanoes, hurricanes/cyclones and seasonal flooding.

casting alloy specs Manmade and Technological Risks: These include riots, boycotts, quality of electrical power, telephone and other utility systems, water, sanitation, and transportation, infrastructure, proximity to hazardous waste sites and nuclear power generation stations, etc.

die casting usaCompliance Risks: Such as the consequences of not meeting legal, tax, accounting, environmental and other regulatory requirements, as well as compliance with associated ethical standards of business practices.

american die casting Insurance Risks: Insurance of offshore suppliers who may potentially suffer a loss causing a supply chain disruption and income loss to your company.

die casting company usa Political Stability of Country: Consider the country's stability such as trade policies, embargos and regulatory laws.

die casting companies usa Economic Stability of Supplier: Risks such as raw material dependencies and availabilities, labor disputes and worker's right's.

american diecasting company Lost Opportunities: Supply chain disruptions as well as quality problems can cause potential lost customers and orders.

american diecasting companies Product Liability Risks: You may have no recourse to collect damages for product liability claims, product recalls, breach of contract or other legal suits.

die cast company Quality Risks: These risks include the costs of resourcing or reworking parts that don't conform to specifications, including returned parts due to product recalls.

die cast companies Intellectual Property Risks: Trademark, copyright and patent infringements, including suppliers stealing designs and selling customer's products.

die casting company Transportation Risks: Products damaged during shipment, port strikes, piracy, and emergency air freight costs to obtain critical parts.

die casting companies Reputation Risks: Damage to your company’s brand and reputation and associated restoration costs, including public relations expenses.

aluminum die casting company Marketshare Risks: By offshore sourcing your die castings you run a very high risk of creating a new competitor for your products. Your products can be copied and developed using your specifications, your marketing, and even you own tooling. Imagine parts made from your tooling being sold in stores under a foreign company's name! And good luck trying to take legal action in another country where betrayal and covert actions are acceptable.

aluminum die casting companies Technology Risks: Any time you relase proprietary or secret technology to an offshore supplier, you run the risk of finding your technology being shared with your competitors - at home or abroad.

zinc die casting company Miscommunications: Even simple miscommunications can add extra costs to the process such as casting design changes, tooling design changes, shipping instructions and shipping costs, machining and other secondary processes. And don't forget commonly overlooked travel time and expenses which add to part costs. Overcoming language barriers, distance and culture can be expensive.

zinc die casting companies Long Lead Times: Long offshore production lead times and delays are common. If a company's product demands increase or decrease, commitments to overseas suppliers aren't easily changed and may not be accepted at all. Short-term cancellations are virtually impossible.

die casting companies in china Cheap Dies and Frequent need for New Dies: Cheap overseas die cast molds made from sub-standard die steels, and with no guarantees of tooling life, often fail prematurely, forcing you to pay unnecessarily again and again for new tooling.

die casting companies in uk Legal Liability Risks: There is a high risk of liability for any company using offshore die casters and other overseas suppliers using uncertified aluminum or zinc alloys that may contain dangerous amounts of lead or other toxins. Such materials incorporated into products can lead to product failures and product recalls and can amount to high risks and costly legal liabilities.

die cast Payments Due Before You See Products: Due to advance payment requirements, you must pay for parts first before you even get to see them and you have no right to review shipments for quality or quantities. You must pay upfront and take what you get.

die cast parts Bad Quality Castings - No Responsibility: Not only are bad quality castings common, but you have to pay for castings before you receive them and you tak the risks and financial responsibility for bad quality casting supplied by offshore sources.

 


Click Here for "U.S. Manufacturers Head Home"

Click Here for "U.S. Manufacturing Making Comeback - Some exported jobs return home amid rising costs of Chinese labor, shipping"

Click Here for "Risks of Protecting Proprietary Information in China"

Click Here for insights into "American Manufacturing and U.S. losing 1.9 Million Manufacturing Jobs due to the Trade Deficit with China".

Click Here for "Hidden Costs Bring Manufacturing Back to U.S. Shores."

Click Here for "Reshoring: Manufacturers Bring Production Back to the US."

 


WalMart - The High Cost of Low Price
http://www.walmartmovie.com/facts.php/





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If you have the skills, dedication and desire to be part of our team complete an application and fax, mail or Email us along with your resume.
 
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BREAKING NEWS

KenWalt Die Casting
In The Spotlight



TOP STORY
Special Report
MANUFACTURING

"Even the Most Traditional Manufacturers Going Green"

KenWalt Die Casting is honored to have received the prestigeous Manufacturing Leadership Award for being one of the Top 20 Manufacturers from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition from the State of California Assembly as one of the Region's Top Manufacturing Companies and in addition for being spotlighted in the newspaper's Current Edition Top Story Special Report on Manufacturing:

Solar Powered Die Casting Foundry


"KenWalt Die Casting, a very traditional industry, is using solar energy (alternative energy) to help power its facility in Sun Valley into the future."

"San Fernando Valley Business Journal Special Reports"


Largest Manufacturing
Companies
in Los Angeles CA USA

Ranked by number of employees in the San Fernando Valley

2012 Manufacturers

2011 Manufacturers

San Fernando Business Journal

SFBJ News



die casting aluminum

KenWalt Die Casting Company

die casting solar power

1ST
Die Casting Company
in USA to GO SOLAR*

die casting zinc
KenWalt Die Casting Expands "Green" Facilities With Recycling and 'Solar Power'

Sun Valley, CA USA

In line with our continuing commitment to make a positive impact in society and improve lives and our environment, KenWalt Die Casting Company is expanding upon it's 'Commitment to Excellence' by further reducing our environmental impact in our newly expanded offices, secondary facilities, new inventory facility and our Aluminum and Zinc Die Casting production facility.

 

"Energy conservation and recycling raw materials are two key factors in our energy conservation efforts to enhance our activities and improve lives and our environment. By recycling and reusing 100% of our aluminum and zinc alloy materials as well as pallets, packaging containers, filters and hydraulic oil used in our aluminum and zinc die casting process, we are making a big difference", says KenWalt's Quality Manager and Co-Owner Kenny Zaucha.

 

For years KenWalt has continued to implement energy conservation actions to conserve materials and energy, such as using energy efficient furnaces to melt aluminum and zinc alloys and reusing machine lubrication oils and die sprays. From turning off little used lights to early work schedules that avoid peek energy usage, KenWalt's employees, both individually and as a team, contribute to energy conservation and improving our environment.

 

KenWalt Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM thanks to the cooperation and efforts of SolarCity Corporation (SOLARCITY), Los Angeles Department of Building & Safety (LADBS), Los Angeles Department of Water and Power (LADWP), and US  Government Tax Credit Incentives. Our new clean and renewable solar energy system will lower our aluminum and zinc die casting operating costs, enable us to remain competitive both nationally and internationally, continue expanding and creating more US jobs and enable us pass on those cost savings to our customers.

*1st of 395 Aluminum Die Casting Companies in the USA to go Solar based on preliminary research


die casting company in usa

KenWalt Die Casting Supplies China With Die
Castings Made in USA!

KenWalt Die Casting ships high quality, low cost die castings overseas to our customer in China!

Another example of how KenWalt Die Casting Company's knowledge, professionalism and experience produces cost savings and success for our customers in the USA and Overseas!


Hidden Costs of
Offshore Sourcing Die Castings


Made in America
Manufacturing Jobs Coming Home


Die Casting Companies Ask KenWalt for Help!

An example of what another die casting company had to say about us:

" Thank you so much for the sample parts..We hope the anodizing outcome will help our customer."

(One month later) "Just to let you know that the parts anodized beautifully. They (our customer) were happy with the results and we were awarded the contract.
I hope we are in a position to be as helpful as you folks were in getting this job. It's nice to know there are a few of us who work together left out there."
D.S.

What some of our satisfied customers had to say about us:

"For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."

F.G.

"Please thank all of your people for their efforts. The completed product delivered to us is beautiful. We foresee many more orders!"
D.U.

"We are very grateful for the informative discussion and tour of your die casting facility. We were genuinely impressed with your helpful attitude, knowledge of business and ability to explain the casting process. Now we feel confident that our companies are in good hands!"
A.E.

"Enclosed is a VCR tape we made of your casting in our x-ray machine. Porosity shows in these as white specs. As you can see from the tape, we couldn't find any in your product, so we have a winner here."
D.

"I received a letter from our customer that awarded us with a "Preferred Vendor Status". We met our delivery schedule and the product is performing as expected. That could not have happened without KenWalt...following through and making sure we met our delivery schedules. Thanks, I've been asked to bid on the next contract."

K.R.


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KenWalt Die Casting Company

Aluminum Die Casting Parts Company | Zinc Die Casting Parts Company
Aluminum Die Castings | Zinc Die Castings

8719 Bradley Ave Sun Valley, California 91352
Toll Free: 1-800-KENWALT (1-800-536-9258)
Ph: 1-818-768-5800  Fax 1-818-768-0854
Click Here to Send Us an E-mail

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